Wow! you really know your stuff! I suggest you become a sleep expert and open your own business

People will pay serious bucks for this kind of support! On a serious note, I do appreciate all the time you are taking to helping me out... It's really is my sanity especially after a long sleepless nights.
EASY
7-Wake + 8oz bottle of Milk
7:15 - Get ready for the day (wash, dress)
7:30 - Breakfast
12- Nap
1:30- Wake
5:30 - Dinner
7- Night time routine
7:30 - 8pm - Sleep
+ 1 snack in AM and 1 snack in the PM
Lately, we've been putting DD down early (NT routine starts at 630 in bed by 730pm) just because of the disrupted sleep and we've also noticed at daycare that DD sleeps sometimes 1 hour for her nap or sometimes 2.5 hours... (I will let them know to keep it to a 2hr max) Usually she is consistent with sleeping 1.5 hours but lately the nap times have been fluctuating. Usually her days are the same... During the week she goes to daycare from 9 - 4pm comes home and spends time with us ... the weekends we do family stuff.
Teething - Yes, she is teething... She is sucking her fingers, has rosy/rash on her cheeks and pulls her ears. We tried Tylenol for about 4 days but it seemed as though it didn't work as she would still be restless at NW... I will try ibuprofen and Tylenol alternation as you suggested.
The Cast - No Physio... Her surgeon said that since children are so resilient they do not require any physio that they will just push themselves enough and recover in their own time... Not like adults who don't push themselves enough or push themselves too much... Its been 5 weeks since her cast is off and she just stating to walk again!!! I think that's also a big deal for her and could contribute to the NW. I will look into the osteopathy... never heard of it but I will give it a try

NW- last night was better! She woke at 1030pm and then again at 1130pm and both times she settled quite easily.. we still had to sit with her (hand on back) for about 10mins but its an improvement... I'm not jumping up for joy since the last couple weeks its been like a roller coaster with her NW... some good nights and some really bad nights. But we are definitely getting better ... I will definitely try W2S... I do give the NB a feed around 1030pm and will go in to DD a gentle pat on the back/reassure her that we are there... fingers crossed!
PD's - Lamb is DD lovely but he is always in her bed... she doesn't have lamb with her during the day only in bed... Sometimes, when I put her in bed I give her lamb and she is in such a panic that she throws him away... I wonder sometimes if indeed she is that attached to him... other times she does grab lamb for comfort and hug him, kiss him and dozes off.
Key phrase I use every night is "its time for sleep... Mamma and Daddy are here for you just outside the door but lamb is here in bed with you... we love you very much... its time for sleep." I say this consistently but I have to confirm if my DH is consistent...
I don't think she is afraid of her bed.. She does play in her room (not often since we are usually in the family room) but when she does play in her room she has fun... reading books etc. When DD was little 6-10 months I used to put her in her crib while I was doing laundry but haven't in a long time.
At the NW she starts off crying for either myself or DH if we do not respond she starts screaming/whaling until we come in. We have a video monitor and if she is just mantra crying we don't go in but once we see that she starts getting up in her crib we know she is up and we go to her. When we do go in we PU, give her lamb and on a good night she will settle quite quickly... on a bad night she will scream to be picked up so we do PU/PD - when we PU its only for about 10-30 seconds until she settles and then we PD. We continue until she settles.
GW- I think I'm doing it wrong too... I try to GW ... holding hand... hand on back ... finger on back ... less and less pressure but what happens when I release the pressure and she is still not sleeping she freaks out and tries to find my hand to hold it... it just seems that she won't let me GW... I will try your steps below to see if anything changes.

Don't ever be sorry for asking me questions... I really APPRECIATE you taking the time to help out our family... it means so much! I know things will get better but our whole family has been through so much in the last six months that I can't wait for some normalcy. When we have the difficult nights DH and I bicker at each other as we are just so exhausted... he has a stressful job too so this just adds to the stress. Can't wait till everything works itself out... lol... hopefully I don't have any issues with the NB... lol!
Talk soon and HUGS!